Tokyo/Detroit, October 15, 2025 — Japanese automaker Nissan Motor Co., Ltd. (7201.T) has announced a major recall of 173,301 vehicles across the United States over a potential fuel pump fuse defect that could lead to engine stalling while driving, according to a report by the U.S. National Highway Traffic Safety Administration (NHTSA) on Wednesday.
The safety recall affects multiple Nissan NV200 models as well as Chevrolet City Express vans manufactured by Nissan for General Motors, spanning production years from 2013 to 2021.
The Problem: Faulty Fuel Pump Fuse May Cause Engine Shutdown
According to the NHTSA recall report, the issue stems from an incorrectly routed fuel tank temperature sensor harness, which may cause wire damage over time. Damaged wiring can lead to a short circuit that blows the fuel pump fuse, interrupting fuel flow to the engine.
This failure could cause unexpected engine stalling while the vehicle is in motion, increasing the risk of accidents or leaving drivers stranded without warning.
The affected vehicles include:
- 2013–2021 Nissan NV200 Van
- 2014–2017 and 2019 Nissan NV200 Taxi
- 2015–2018 Chevrolet City Express (produced by Nissan for General Motors)
Nissan’s Official Response
Nissan has confirmed that it will begin notifying owners of the affected vehicles in the coming weeks, with repairs conducted free of charge at authorized Nissan dealerships.
The automaker said it is working closely with the NHTSA to finalize the remedy procedure, which will likely involve rerouting or replacing the wiring harness and inspecting the fuel pump system for potential damage.
While Nissan has not yet reported any accidents or injuries linked to this issue, the company advised vehicle owners to watch for warning signs, such as difficulty starting the engine, unexpected stalling, or illumination of the check engine light.
How the Fault Develops
The fuel tank temperature sensor harness is designed to monitor temperature changes that could affect fuel system performance. However, if routed incorrectly during vehicle assembly, the wiring may rub against nearby components, leading to abrasion and eventual short-circuiting.
Once the fuel pump fuse blows, the fuel supply to the engine stops immediately, causing the vehicle to lose power and stall. Although the vehicle’s electrical systems may remain operational, the loss of engine power can make it difficult for the driver to steer or brake safely in traffic.
Models and Recall Scope
The recall impacts vehicles used in both commercial and fleet operations, such as cargo delivery vans and urban taxis, making it particularly significant for small business owners and transportation services.
| Model | Model Year(s) | Brand | Notes |
|---|---|---|---|
| NV200 Compact Cargo | 2013–2021 | Nissan | Commercial Van |
| NV200 Taxi | 2014–2017, 2019 | Nissan | Taxi Fleet Model |
| City Express | 2015–2018 | Chevrolet (GM) | Built by Nissan |
Recent Nissan Recalls in the U.S.
This is Nissan’s second major recall in 2025. Earlier this year, the company recalled 443,899 vehicles due to a separate engine failure issue related to potential contamination in the internal engine components.
Nissan has also faced several recalls in recent years tied to electrical faults, airbag malfunctions, and braking system issues, as it continues efforts to enhance quality control and manufacturing standards across its global facilities.
NHTSA and Manufacturer Coordination
The National Highway Traffic Safety Administration has classified the defect as a safety-related issue, requiring prompt corrective action under federal recall regulations.
Vehicle owners can check if their Nissan or Chevrolet van is affected by entering their Vehicle Identification Number (VIN) on the official NHTSA website (nhtsa.gov/recalls) or contacting Nissan customer service directly.
What Owners Should Do
Until the repair is completed, Nissan recommends that vehicle owners:
- Avoid driving long distances if they experience stalling symptoms.
- Visit an authorized Nissan or Chevrolet service center for inspection once recall notifications are issued.
- Contact Nissan Consumer Affairs at 1-800-NISSAN-1 or GM customer service for further guidance.
Repairs will be free of charge, and Nissan will cover all associated labor and parts costs as part of the recall campaign.
Conclusion
Nissan’s recall of over 173,000 vehicles in the U.S. underscores the ongoing importance of automotive safety oversight and proactive defect management. While the fuel pump issue has not led to reported injuries, the company’s swift response demonstrates a commitment to customer safety and regulatory compliance.
As the recall process begins, owners of NV200 and City Express vehicles are urged to check their VINs and arrange prompt inspections to ensure their vehicles remain safe to operate.
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